FREQUENTLY
ASKED QUESTIONS

Answers to common questions about custom apparel printing, embroidery, DTF printing, engraving, promotional products and on demand web stores!

ordering & pricing

Pricing for custom t-shirt printing in Mesa and the greater Phoenix area depends on quantity, print or embroidery method, number of colors, and garment type. Screen printing is the most cost-effective option for bulk orders, while DTF printing is ideal for smaller runs or full-color designs. Most orders range from $10–$20 per shirt, depending on specifications. We’re happy to provide a custom quote based on your project.

Our minimum for screen printing is 24 pieces due to setup requirements. Embroidery has a lower minimum of 12 pieces, making it perfect for hats, polos, and small branded orders. For smaller runs, we offer DTF printing, which allows flexible quantities with no minimums.

Yes! The more you order, the lower your cost per item. Screen printing offers the best pricing for bulk orders, making it ideal for businesses, churches, events, and apparel brands.

Yes. We help businesses and apparel brands bring their ideas to life with high-quality printing, embroidery, business products, and promotional products. Whether you’re established or just getting started, we have solutions for everyone!

DTF PRINTING

Screen printing is best for bulk orders with simple designs, offering the lowest cost per piece. DTF is better for small runs or full-color prints with more detail.

DTF (Direct to Film) printing allows full-color designs with no minimums, making it ideal for smaller orders or detailed artwork. While screen printing is better for bulk, DTF offers flexibility and fast turnaround.

DTF (Direct-to-Film) transfers are designed to be highly durable when properly applied to quality garments. With normal washing and care, a professionally produced DTF print can last for years without significant fading or loss of color. Following the recommended care instructions—such as washing inside out in cold water and avoiding high heat—will help maximize the life of the print.

When applied correctly using professional equipment and high-quality materials, DTF transfers are resistant to cracking and peeling. Over time, all printed apparel will experience normal wear, but proper application and garment care greatly reduce the likelihood of premature cracking or peeling.

Yes. DTF printing excels at reproducing full-color artwork, photographs, gradients, and intricate details. It’s an excellent option for designs with multiple colors or artwork that would be difficult or expensive to produce with traditional screen printing.

Screen printing

Embroidery is ideal for a premium, professional look on polos, hats, and jackets. Printing is better for larger designs and casual apparel like t-shirts and hoodies.

Screen printing is best for bulk orders with simple designs, offering the lowest cost per piece. DTF is better for small runs or full-color prints with more detail.

embroidery

Embroidery is ideal for a premium, professional look on polos, hats, and jackets. Printing is better for larger designs and casual apparel like t-shirts and hoodies.

Choose embroidery for a polished, long-lasting look on structured garments. Choose printing for bold graphics and casual apparel.

Screen printing

Embroidery is ideal for a premium, professional look on polos, hats, and jackets. Printing is better for larger designs and casual apparel like t-shirts and hoodies.

Screen printing is best for bulk orders with simple designs, offering the lowest cost per piece. DTF is better for small runs or full-color prints with more detail.

Screen printing can produce designs with one color or many colors. The practical limit depends on the complexity of the artwork, garment color, and production requirements. Simple one- or two-color designs are the most cost-effective, while larger multi-color prints require additional setup and production time. Our max is up to 8 colors, but really more than 4 colors and its work exploring our Direct to Film services!

embroidery

Embroidery is ideal for a premium, professional look on polos, hats, and jackets. Printing is better for larger designs and casual apparel like t-shirts and hoodies.

Choose embroidery for a polished, long-lasting look on structured garments. Choose printing for bold graphics and casual apparel.

Embroidery requires a digitized embroidery file rather than a standard image file. If you already have an embroidery file (such as DST or EMB), we can typically use it. If not, most logos can be digitized from a high-quality AI, EPS, SVG, or PDF vector file. If you only have a JPG or PNG, we can usually work with it, although additional artwork preparation or digitizing may be required.

We sure do! Its actually one of our favorite ways to embroider! 

PROMO PRODUCTS

We offer a wide selection of custom promotional products to help businesses, schools, churches, nonprofits, and organizations increase brand visibility. Popular items include drinkware, pens, notebooks, bags, tech accessories, office products, event giveaways, and thousands of additional customizable products.

Yes. We offer a variety of custom drinkware options including tumblers, mugs, water bottles, travel cups, and more. Decoration methods vary depending on the product and may include laser engraving, UV printing, screen printing, or other techniques.

Minimum quantities vary depending on the product. Some items can be ordered in small quantities, while others have manufacturer minimums. Contact us for a custom quote based on the products you’re interested in.

ARTWORK & DESIGN

Yes, but we recommend using garments we source to ensure print quality and consistency. We also can’t guarantee customer provided products if there is an issue during production.

For printing, we recommend vector files such as AI, SVG or PDF for the best print quality. However, we can work with most file types and offer design assistance if needed.

For embroidery, we require the DST or EMB file type. If you do not have this (most of our clients don’t), we will need to digitize it for $50.00.

 

Yes. We offer design support to refine your artwork, prepare it for printing, or create something from scratch. If you’re starting with an AI-generated or low-resolution images, we may need to optimize it in order to look right on your final product. This may incur an additional cost.

We do our best to match brand colors as closely as possible using professional inks for screen printing and direct to film and thread matching for embroidery.

SHIPPING & TURNAROUND

We sure do! Wherever you need apparel or promo products, we work with you to make it happen.

Absolutely! Whether we coordinate a drop off or you picking up, we make it quick and easy with things like our After Hours drop spot!

Once your order is complete, we’ll contact you using the information provided with your order to let you know it’s ready for pickup or has shipped. You’ll receive instructions for the next steps based on your selected delivery method.

GENERAL

Yes. We help businesses and apparel brands bring their ideas to life with high-quality printing, embroidery, business products, and promotional products. Whether you’re established or just getting started, we have solutions for everyone!

Absolutely! In fact, as a former Pastor himself, our owner Josh understand the church/ministry world well! We regularly work with churches and ministries in the Mesa and Phoenix area for events, teams, and outreach apparel and would love to help yours!

Yes! We handle orders for events, schools, sports teams, and organizations of all sizes. Bonus option is exploring launching a on demand web store – great for a Merch Store, Team Store, Swag Shop, PTO/PTF Booster Clubs, Sports, Clubs, Events and more!

Based in Mesa, Arizona, we proudly serve businesses, schools, churches, nonprofits, teams, and organizations throughout the greater Phoenix metropolitan area. We also work with customers outside Arizona depending on the project

We believe custom apparel and promotional products should be easy to order and built to last. Whether you need branded apparel, embroidery, promotional products, or event merchandise, our goal is to provide quality products, clear communication, dependable service, and a smooth ordering experience from start to finish.

Let's Create Something Awesome!

NEED PROMO ITEMS?

KATALYST KO CAN HELP!

New this year, Katalyst Ko is now a full scale apparel and promotions company! We can help katalyze your brand even further with custom promo items such as banners, cups, journals, pens, and so much more! Something for all budgets!